Precision you can taste.

Semi-Automatic Batter Preparation Plant TMA

Semi-automatic plant TMA for the production of homogeneously mixed wafer batter and for fully automatic feeding of one or more wafer baking machines.

Mixer size

150 l, 300 l

Batch size

up to 220 kg

Max. capacity

bis 1100 kg / h

Total mixing time

approx. 3 minutes

Automatic Wafer Batter Preparation Plant TMX

Wafer batter preparation plants are important particularly for fully automatic high-capacity plants. A constant process flow, recipe accuracy, dosing precision and homogeneous mixing of every individual ingredient are decisive factors behind the efficiency of the entire wafer production plant.

Mixer size

150 l, 200 l, 300 l, 400 l

Batch size

up to 320 kg

Max. capacity

up to 2400 kg / h

Wafer Baking Machine BAC

Baking Tongs

35 up to 130

Baking Plate Size

up to 730 x 350 mm

Output

up to 65 wafer sheets per minute

Wafer Baking Machine WAQ

Baking Tongs

28 up to 76

Output

up to 40 wafer sheets per minute

Wafer Sheet Cooler EPH

Prior to further processing, the baked wafer sheets are transported through a wafer sheet cooler for 2 to 3 minutes of stress-free cooling.

Wafer Sheet Conditioning Tunnel CK

Conditioning of wafer sheets is recommended for products that are to be either chocolate-coated or moulded in chocolate. The controlled addition of moisture prevents the subsequent uncontrolled absorption of moisture, which would cause the wafer to expand.

Conditioning Time

20 to 30 minutes

Added Moisture

Between 2.5 and 4.5%

Wafer Sheet Capacity

up to 1,646

Film Spreading Machine WZTD

High-capacity spreading machine for fully automatic cream application by the film method. With the film method, the film knife takes the cream film from the spreading roller and transfers it gently onto the wafer sheet. Spreader head versions are available for cream, chocolate, caramel or jam.

Spreading Method

Film and Contact

Spreading Width

up to 1,000 mm

Output

up to 120 wafer sheets per minute

Contact Spreading Machine WZKT

Spreading machine for fully automatic cream application by the contact method. With the contact method, the wafer sheet takes the cream from the spreading roller through direct contact. All wafer sheets, including the cover sheets which are not to be covered with cream, are passed under the spreader head.

Spreading Method

Contact

Spreading Width

up to 500 mm

Output

up to 40 wafer sheets per minute

Hollow Wafer Spreading Machine WZH

The hollow wafer sheets to be spread are fed continuously beneath the spreader head and coated by the “film“ method.

Spreading Method

Film or Depositor

Spreading Width

up to 730 mm

Output

up to 40 wafer sheets per minute

Wafer Sandwich Cooling Tower KT

Cream-filled wafer sandwiches are cooled so that the cream filling sets sufficiently for cutting and packing. Cooling the sandwiches ensures a clean cut.

Spiral Wafer Sandwich Cooler KSP

Spiral coolers have a spiral-shaped cooling section and are used preferably where wafer sandwiches are not allowed to be turned during the cooling operation (e.g. sandwiches with strewed topping).

Wafer Cutting Machine WD XX

Fully automatic cutting machine for cutting cream, caramel or jam filled flat and hollow wafers.

Output

Up to 20 cuts per minute

Wafer Discharge Device WEP

The discharge device serves for fully automatic feeding of one or more packing machines. Cut wafer rows are fed to the packing machines in single or double rows to the left or right or to the left and right.

Output

Up to 40 discharges per minute

Wafer Distribution Device EG

For distributing cut wafer bars and feeding a downstream chocolate plant.

Cream Preparation Plant CMA

Plant for preparing homogeneously mixed cream and fully automatic feeding of a wafer spreading machine.

Mixer size

150 l, 300 l

Batch size

up to 200 kg

Max. capacity

up to 800 kg / h

Total mixing time

approx. 6-8 minutes

Raw Material Mixer SRM

Horizontally operating raw material mixer, designed for particularly complex raw material mixtures. The components for the selected recipe and the water are mixed homogeneously.

Speed of the mixer

up to 1500 rpm

Speed of the granulator

up to 1500 rpm

Intermediate Container SZB

The capacity of the intermediate container can cover the raw material requirement for approx. one hour of production. The stirrer supports the emptying of the intermediate container. The intermediate container is filled via a screw conveyor and the level is monitored by a sensor.

Single-Screw Cooking Extruder SE

The heart of every extrusion system is the extruder. With the Hebenstreit-Extruder SE, many different raw materials can be processed inexpensively to high-quality extrudates.

SE70

100 - 200 kg/h

SE110

200 - 350 kg/h dried, unseasoned row extrudates

Main drive

SE70: 44 kW, SE110: 68 kW

Drum Drier STT

For drying the extrudates to the desired residual moisture level by using a rotating drum and a heating system. The parameters of the drying process, such as the heating power, power of the air flow and rotation speed of the drum, are set by the operating panel of the drum drier or the operating panel of the extruder. Depending on the additional equipment, the drying is performed by using an infrared heating system.

Heating capacity

up to 60 kW

Drying

> 1%

Flavour Drum SWT

The dried extrudates are added with seasoning in the rotating drum. The special profile of the drum ensures optimal mixing of the extrudates and thus even application of the seasoning. In addition, possible damage to the extrudates is reduced to a minimum. The speed of rotation and the angle of inclination determine the dwell time and the degree of filling in the drum.

Drum diameter

1000 mm

Drum length

2500 mm

Variably adjustable inclination of the drum

0 - 4,4°

Seasoning Mixing System SWDS

For seasoning the extrudates, Hebenstreit offers a seasoning mixing system as well as a dosing and application system adapted to the seasoning.

Mixing Tools

Special mixing tool, Turbo mixing tool

Cooling Drum SKT

To cool the extrudates after seasoning with waterbased-slurry. For this purpose, ambient air circulates in a slowly rotating drum. The speed of rotation determine the dwell time and the degree of filling in the drum.

Intermediate Cream Container CZB

Required to store and temper the finished cream.

Cream Preparation Plant CMA

Mixer size

150 l, 300 l

Batch size

up to 200 kg

Max. capacity

up to 800 kg / h

Total mixing time

approx. 6-8 minutes

Roller Embossing System SKF

For shaping and pressing up to 4 filled or unfilled product strands. Due to the design of the embossing units, square, rectangular, triangular, arrow-shaped or any other embossed shape can be made. The system can optionally be equipped with 2 or 4 pairs of embossing units.

Forming

2 to 4 embossing units

Shapes

Triangular, rectangular, square, arrows, nuts,…

Inking System SIS

For the continuous dyeing and cutting of up to 12 endless extruded strands.

Number of strands

Up to 12

Number of stripes

adjustable

Conveyor Systems

Depending on the material to be conveyed, different options are available: screw conveyor SFS, conveyor belt SFB, pneumatic conveyor system SLF