HEBENSTREIT GmbH
 
© 2009 Hebenstreit GmbH
© 2009 Hebenstreit GmbH
© 2014 Hebenstreit GmbH
© 2009 Hebenstreit GmbH
© 2009 Hebenstreit GmbH

 

Batter Production Plants

Wafer batter preparation plants are important particularly for fully automatic high-capacity plants: a constant process flow, recipe accuracy, dosing precision and homogeneous mixing of every individual ingredient – irrespective of operator errors and climatic conditions – are decisive factors behind the efficiency of the entire wafer production plant.

Wafer Batter Production Plant TMA
The individual recipe ingredients are placed in the batter mixer either manually, or automatically if the appropriate additional equipment is installed.
 

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Wafer batter mixer with special mixing turbine for a particularly gentle mixing process.
 

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Fully automatic wafer batter preparation plant TMX
One significant feature of the TMX wafer batter preparation plant is the way the mixing bowl is installed on three electronic weighing cells to weigh bulk ingredients such as flour, maize starch, rye flour, sugar and process water.


Output:
TMX 150/300: 900 kg/hour
TMX 200/400: 1,200 kg/hour
TMX 300/500: 1,800 kg/hour
TMX 400/600: 2,400 kg/hour

Depending on the raw materials, recipe and process flow, a plant designed to be fully automatic can produce around 7.5 batches per hour, equating to a batch time of only 8 minutes. It offers ultra-precise dosing of raw materials, homogeneous mixing of recipe ingredients and fully automatic feeding of several different recipes to one or more automatic baking machines for the production of flat and hollow wafers or wafers made from batters containing sugar.

Depending on the recipe and the required degree of automation, the plants’ modular structure allows their layout to be
customised:
TMX wafer batter mixer, batch size: 120, 160, 240 or 320 kg.
Dosing of process water
Temperature control system for process water
Dosing of bulk dry ingredients such as flour, sugar, maize starch and rye flour
Dosing of medium-sized dry ingredients such as lecithin, egg yolk, cocoa and skimmedmilk powder
Dosing of minor dry ingredients such as baking soda, salt, enzymes and ammonium or magnesium carbonate
Sack loading station for emptying sacks of flour, starch or sugar
Pneumatic transport of raw materials from a sack loading station or from silos that have been supplied by the customer
Flour sieving machine with magnetic filter
Dosing of liquid lecithin
Dosing of liquid fat/oil
Static mixer for mixing liquid fat/oil and liquid lecithin during dosing
Dosing of flavourings
Intermediate batter container, 300, 400, 500 or 600 litres, double-walled, stirrer to prevent sedimentation of the wafer batter
Plant control system with display and logging of process flows

 

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TMX high-capacity wafer batter mixer
The raw materials are mixed in batches in a particularly gentle but effective mixing process. The mixer has a mixing turbine which was developed specially for the production of all kinds of wafer batter. Frequency-controlled drive from below through the base of the container with special axial face seal, designed to ensure a constant water input pressure for cooling while the turbine rotates. Mounting the mixing bowl on three electronic weighing cells permits the fully automatic weighing of bulk ingredients. A controllable batter feeding pump is used to empty the mixer and feed the intermediate batter container downstream.

Batch size:
120, 160, 240 or 320 kg.

 

Sack loading station
Ergonomic loading table for empty ing sacks of flour, starch or sugar. A vacuum pump system for dry ingredients is used to transport raw materials from the sack loading station or from silos that have been supplied by the customer.
 

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Flour sieving machine with magnetic filter
For filtering foreign bodies and metallic impurities from the flour during pneumatic transport.
 

Dosing of flour, sugar, maize starch or rye flour
Intermediate containers with frequency-controlled dosing screw for the fully automatic dosing of ingredients into the batter mixer mounted on weighing cells. The intermediate containers have a pneumatic loosener in their conical section and are designed to feed in through a vacuum pump system for dry ingredients.
 

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Dosing of medium-sized and minor dry ingredients
Example dosing of dry ingredients such as lecithin, egg yolk, cocoa or skimmed-milk powder as well as baking soda, salt, enzymes and ammonium or magnesium carbonate.
 

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Dosing of liquid fat/oil and liquid lecithin
Liquid fat/oil and liquid lecithin are dosed volumetrically using high-precision piston dosing pumps. Double-walled 250- or 500-litre storage containers can be used if desired. Liquid lecithin can also be dosed from inter - mediate bulk containers.
 

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Dosing of flavourings
Volumetric dosing using a highprecision piston dosing pump from stainless steel containers or from plastic drums supplied by the customer.
 

Batter pump
A controllable batter pump, designed as a compressed-air diaphragm pump with minimal product impact, supplies a steady feed to one or more automatic wafer baking machines. This batter circulation pump can also be designed as a screw pump, which ensures a steady flow of batter while also enabling automatic cleaning in place.
 

Set of intermediate batter containers
Multiple intermediate batter containers can be used if enzymes are being added.
 

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